Here are some points about the 223 Ackley Improved, et al.....
1. The neck die will work until your cartridges start to chamber hard. The action/bolt will be tough to get closed and you must then run the cases through a F.L. sizer to reset the shoulder length. Personally I like Reddings and seat with a Wilson "Straight line".
2. The case length is the same and so is the trimmer but the point at which headspace is measured is different. Instead of a .330 Datum line on the shoulder the Ackley measures from the junction of the neck and shoulder. This is why you cannot "bump" the shoulders back with a neck or standard die. You must have the Improved version of the dies to avoid adding dangerous headspace. RCBS cartridge mics wont work to set sizer dies and this is a disadvantage. It is hard to check your headspace at the cartridge without special tooling.
3. The design of the improved cases causes them to not need much trimming at all. The 40 degree shoulder all but completely stops the forward flow of brass that results from firing the cases. This also helps the brass last a very long time but you still must anneal the necks as required.
4. With respects to recoil, another design plus is the cases straight sides which redirect alot of the rearward bolt thrust onto the sides of the chamber. Long tapered cases like the 300 H and H recoil heavily because of the resulting bolt thrust. Parker Ackley took the locking block out of a Model 94 Winchester and safely fired it with 30-30 A.I. ammo {after rechambering it to that caliber} with nothing but the finger lever holding the bolt closed. To answer your question about a muzzle brake... I wouldn't worry with it. The caliber dont recoil much anyway and the increase in pressure you can attain with the improved chamber is negated somewhat by the straight sides. Which brings us to another point...
5. The increase in velocity you can now enjoy has a cost. You "gotta pay the piper" if you are going for the most possible velocity. My experience and borescope prove that the extra velocity is not worth the increase in throat erosion. {the conversion doesn't make it a complete barrel burner but it does speed up the process} The 223 was carefully designed for the Army to NOT be a barrel burner but still have high velocity. I believe this is one of its best attributes, its nice to know that the expensive barrel I just put on will still be shooting great long after the 22-250's and 220 Swifts are burned out.
6. I have barreled and or chambered many improved caliber rifles and presently own three. It has been my experience that most guys, myself included, do not load their improved rifles as hot as possible. But rather stick to factory loads and enjoy the lower recoil and lack of trimming. With that I have to admit that improved calibers are hardly worth the cost and some show no improvement at all{like the 270.} It is much more recommended to "improve" a gun like the 30-30 in which you can safely get near 308 ballistics with a lever gun. One more thing, the improved cartridge design requires a chamfer around the breech that is wider{heavier} than factory guns. Without this it could fail to feed because of the sharp 40 degree shoulder catching the breech. The fella that has a rifle jamming mentioned above should have taken it back or to another smith when the problem first surfaced. None of my conversions have ever failed to feed properly. Of course it goes without saying that the rifle converted will still shoot factory ammo just fine and the conversion doesn't alter accuracy. Good luck.
1. The neck die will work until your cartridges start to chamber hard. The action/bolt will be tough to get closed and you must then run the cases through a F.L. sizer to reset the shoulder length. Personally I like Reddings and seat with a Wilson "Straight line".
2. The case length is the same and so is the trimmer but the point at which headspace is measured is different. Instead of a .330 Datum line on the shoulder the Ackley measures from the junction of the neck and shoulder. This is why you cannot "bump" the shoulders back with a neck or standard die. You must have the Improved version of the dies to avoid adding dangerous headspace. RCBS cartridge mics wont work to set sizer dies and this is a disadvantage. It is hard to check your headspace at the cartridge without special tooling.
3. The design of the improved cases causes them to not need much trimming at all. The 40 degree shoulder all but completely stops the forward flow of brass that results from firing the cases. This also helps the brass last a very long time but you still must anneal the necks as required.
4. With respects to recoil, another design plus is the cases straight sides which redirect alot of the rearward bolt thrust onto the sides of the chamber. Long tapered cases like the 300 H and H recoil heavily because of the resulting bolt thrust. Parker Ackley took the locking block out of a Model 94 Winchester and safely fired it with 30-30 A.I. ammo {after rechambering it to that caliber} with nothing but the finger lever holding the bolt closed. To answer your question about a muzzle brake... I wouldn't worry with it. The caliber dont recoil much anyway and the increase in pressure you can attain with the improved chamber is negated somewhat by the straight sides. Which brings us to another point...
5. The increase in velocity you can now enjoy has a cost. You "gotta pay the piper" if you are going for the most possible velocity. My experience and borescope prove that the extra velocity is not worth the increase in throat erosion. {the conversion doesn't make it a complete barrel burner but it does speed up the process} The 223 was carefully designed for the Army to NOT be a barrel burner but still have high velocity. I believe this is one of its best attributes, its nice to know that the expensive barrel I just put on will still be shooting great long after the 22-250's and 220 Swifts are burned out.
6. I have barreled and or chambered many improved caliber rifles and presently own three. It has been my experience that most guys, myself included, do not load their improved rifles as hot as possible. But rather stick to factory loads and enjoy the lower recoil and lack of trimming. With that I have to admit that improved calibers are hardly worth the cost and some show no improvement at all{like the 270.} It is much more recommended to "improve" a gun like the 30-30 in which you can safely get near 308 ballistics with a lever gun. One more thing, the improved cartridge design requires a chamfer around the breech that is wider{heavier} than factory guns. Without this it could fail to feed because of the sharp 40 degree shoulder catching the breech. The fella that has a rifle jamming mentioned above should have taken it back or to another smith when the problem first surfaced. None of my conversions have ever failed to feed properly. Of course it goes without saying that the rifle converted will still shoot factory ammo just fine and the conversion doesn't alter accuracy. Good luck.