Douglas does make more than one grade of barrel, too. They still have their "air gaged" tolerance barrels, and their "double buttoned" (XX) barrels (they pull the button twice, gives a smoother internal finish, mimicks lapping at much lower cost). And there most definitely are at least a few BR competitors who use their best barrels (which are within a few dollars as expensive as a Lilja or Hart).
The ones they provide the factories have to be produced for a fraction of the cost they charge for an "air gaged XX". And they aren't the same barrels.
Ditto for Shaw and Wilson. Both are capable of making fine barrels. But neither can afford to put in that kind of effort for the $15 or $20 each the factory pays them for barrels.
The ones that go to the factories have to be made fast and cheap, just like the factories themselves make them...
I'd probably just as soon use a hammer forged barrel, if it has to be done fast and cheap. As some of the Savage button rifled barrels I've worked with have been the worst, but some of the Rem. and Win. hammer forged barrels have been the best (of a bad lot, for the most part...). From what little I think I know about it, on a mass production scale, it's easier to get a consistent twist rate with hammer forging, if nothing else.
- DAA
The ones they provide the factories have to be produced for a fraction of the cost they charge for an "air gaged XX". And they aren't the same barrels.
Ditto for Shaw and Wilson. Both are capable of making fine barrels. But neither can afford to put in that kind of effort for the $15 or $20 each the factory pays them for barrels.
The ones that go to the factories have to be made fast and cheap, just like the factories themselves make them...
I'd probably just as soon use a hammer forged barrel, if it has to be done fast and cheap. As some of the Savage button rifled barrels I've worked with have been the worst, but some of the Rem. and Win. hammer forged barrels have been the best (of a bad lot, for the most part...). From what little I think I know about it, on a mass production scale, it's easier to get a consistent twist rate with hammer forging, if nothing else.
- DAA