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Making AI brass is just dead simple. It's about as easy as things can get. Sounds like you had a standard Encore chamber re-cut to Improved. You probably realize that the only reason for all that necking-up/necking-down monkey business is because your chamber has too much headspace.....and that's because it's re-cut on a break open barrel. With a bolt action, none of those steps are necessary. And a separate fireforming step using filler is also completely unnecessary.
Nope – My barrels are NOT factory TC rechamber jobs, all are Shilen match blanks. I explained my steps as warning as all may not be as it seems when going to a wildcat. Ackley explains this very method on page 538 in his book [vol 1]. As for the fireforming with cream of wheat \ corn meal I’m very fond of this…I’m not just firing bullets out the barrel to make the brass, I save the barrel as well as $$$ on bullets.
B..
What P.O. talks about on p 538 is for something entirely different. The question was about a case where the neck/shoulder had to move forward....like with a Gibbs. I have one of those in 6mm and creating a false shoulder is absoluletely necessary. It's also a complete different situation, just nowhere near the same thing as with an Improved case. First, "Improved" chamberings aren't wildcats. They're meant to work with factory ammunition, that's why they're called "improved." If the chamber is cut properly, headspace is a little snug on a factory-new case at the neck/shoulder junction and there'll be resistance closing the action. There's no need for a false shoulder and it wouldn't fit anyway. If you're necking up from .284 then back down to .284 and actually do have a false shoulder, and it actually fits in the chamber, then your chamber has excess headspace. The reamer was run in too far.
If you think fireforming with cream o wheat or some other filler is gaining something, then you just do. But it doesn't save anything. Anyone who's shot these cartridges very much will tell you that "fireforming" loads with bullets are just as accurate as with formed brass, at the same velocity or very nearly as fast. I can say from my own personal experience forming somewhere around 8000 rds of AI brass that using bullets is quicker and easier and makes a perfect case every time. A separate step using fillers is an unnecessary waste of time and powder.
I'll say it again.....making brass for an Improved cartridge is easy. It's not the same as a wildcat and there's none of the monkey business that can be involved making wildcat brass. I shoot both and "improved" cases are just dead simple.